TRUE FOB™ Training: Assembly Hardware, Parts, and Component Packaging

1. Assembly Hardware Packaging

Blister Pack Preferred:

If there are 3 or more types of assembly hardware, use a blister pack (organized and labeled by assembly step).

Alternate: Segregated Bags:

If no blister pack is available, use a multi-pocket bag — each pocket sealed separately, labeled by step.

Simplified Hardware (2 Types or Less):

• Hardware should be pre-assembled in build order (e.g., Bolt > Lock Washer > Flat Washer).
• Rubber-band the grouped hardware to keep it organized.
• Place into a RED or ORANGE hardware bag.

Prohibited:

❌ Loose hardware thrown into a single bag is NOT allowed.

2. Parts and Component Packaging

Inner Carton Required:

Parts/components needed for assembly must go into a labeled inner carton.

Protection:

All parts must be adequately protected from damage.

Soft Goods (e.g., Legs, Wings, Console Backrests):

Can be packed in zippered compartments inside the product, but must also be protected.

Red Hardware Streamer:

A red streamer must be attached to any inner carton or hidden compartment containing parts, to alert assemblers.

3. Assembly Instructions (AI) Packaging

Pack AI with Hardware:

If there’s assembly hardware, package the assembly instructions together with it.

If No Hardware Needed:

Pack the instructions with the components.

Fully Assembled Products:

Include a User Care & Troubleshooting Guide (but no red streamer needed).

4. Hardware Packaging Locations

Consistent Placement:

Assembly hardware must be placed in specific locations based on your product standards chart.

No Staples:

Never staple hardware bags to the product.

5. Red Hardware Streamer Standards

Main Rule:

• Streamer must lead from inside the box to outside the carton if it’s for Assembly Instructions and Hardware.
• Streamer for concealed parts must lead out of the hidden compartment, but doesn’t have to leave the carton.